Solomon K. Eaton and the Star Mill
While the role of Solomon K. Eaton as architect of Middleborough Town Hall has long been recognized, Eaton’s other contributions to the built landscape of Middleborough have been long overlooked, as has Eaton’s place in the development of a particularly New England architectural idiom in southeastern Massachusetts during the mid and late 19th century. Sadly, in fact, while many Eaton-designed buildings remain, few have been able to be definitively attributed to him for lack of records.
Star Mill Finishing Building (1863)
The main mill building is this three-story pontoon-roofed structure adjoining the former river which measures 163 by 48 feet with a 15 by 12 addition. The building is most readily recognizable by its unusual and expansive pontoon roof. The roof is so large, in fact, that when it was reshingled in late 1905, 125,000 shingles were required for the task. The building was most frequently referred to as the Finishing Building as it was here that this process (along with several others) was initially carried out by the Star Mill. The western-most three quarters were occupied by gigging, fulling, finishing, washing, spooling and dressing operations which were all located on the first floor, mule spinning and carding on the second floor and mule spinning in the attic. The remaining eastern portion of the building housed wool and cloth drying on the first floor and the picker house in the attic. Following the construction of the new engine house in 1886, the picker house was relocated there from the attic of this building. The Farwell Mill employed the building for similar purposes, with a weave shop of the ground floor and carding and spinning operations on the upper floors. The Nemasket Woolen Company reorganized the layout of the operations in the Finishing Building sometime before 1912, and most likely immediately after 1906, locating its finishing room on the first floor, a weaving room on the second and winding and spooling operations on the third. This layout remained in place until the mill closed.
The original power sources for the entire mill were also situated in the Finishing Building, thereby reinforcing its primacy within the complex. The original flume was located at the western end of the building through which water was drawn from the mill pond to turn the water wheel. The wheel was a seven-foot turbine wheel manufactured by Kilburn, Lincoln & Son of Fall River. In September, 1879, the mill installed a new vertical water wheel which necessitated the temporary shutdown of the mill. (In 1900, this water wheel was removed as it had "become unfit for work"). Complementing the water wheel was an engine room with boilers and an attached 60-foot chimney which were located at the southeast corner of the Finishing Building. Because of this use, this portion of the building surrounding the original engine room (and including the picker house) was clad with iron sheets to reduce the risk of any fire spreading to the remainder of the mill. To fuel the boilers, the mill purchased coal which it stored on the opposite bank of the river. Coal was retrieved by means of a small car which crossed the river on a track. The original boilers were replaced by a new engine house in the spring of 1886, at which time a new coal pocket was established outside the mill.
Star Mill Drying Building (1863)
The two-story brick Star Mill Drying Building measuring 72 by 32 feet was attached to the eastern end of the Finishing Building. Here wool was sorted, scoured and dyed. The Star Mill’s original dye house was located in the western end of the Drying Building and it was here that the scouring operation was also performed. The eastern portion of the Drying Building and the attic was occupied by the sorters. As the Farwell Mill which occupied the plant after 1899 did not produce its own yarn, purchasing from manufacturers elsewhere, the processes of scouring and dyeing were no longer performed at the mill permitting the Drying Building to be given over to other uses. Here on the first floor, Farwell located its dresser room, using the attic for storage. When the Nemasket Woolen Mill resumed spinning, the Drying Building returned to its previous role with fulling and dyeing performed on the ground floor as well as in an addition constructed onto the rear of the building sometime between 1906 and 1912. Nemasket employed the second floor for additional weaving space and the attic for spinning and winding. Following construction of a new dye house in 1918 and its expansion two years later, the drying and dyeing operations were removed from this building. Most recently, the building served as carton storage for Winthrop-Atkins.
Star Mill Office and Drug Room (1863),
Nemasket Woolen Mill Dye House and Fulling Mill (1918), and Nemasket Woolen Mill Dye House addition (1920)
A brick one and one-half story gambrel-roofed wing measuring approximately 6o feet long by 18 feet extends perpendicularly towards East Main Street from the northeast corner of the Star Mill Drying Building. Divided into two equal portions, the wing originally housed the Star Mill office in the section closest to the street and a “drug room” which acted as the company’s infirmary in the rear. At one time, prior to Middleborough’s establishment of a municipal waterworks in 1885, the Star Mill office was the location of the town’s rain gauge which provided official precipitation readings. About 1899, the Farwell Mill converted the drug room into a yarn room, and the infirmary presumably was relocated to elsewhere in the complex. For a time, the Nemasket Woolen Company also used the former drug room space as a yarn room, though it continued to maintain its offices in the front of the building facing East Main Street until 1920 when a new brick office building was erected midway between its former location and the new 1920 Weave Shed. At that time, a small “hospital” was established in the abandoned office to accommodate workers’ needs. Interestingly, the original Star Mill office was used most recently by Winthrop-Atkins for a similar purpose.
Star Mill Power Plant (1886, 1910)
Due to the unreliability of the power provided by the Nemasket River, this addition was constructed in the spring of 1886 to reduce reliance upon the river. An earlier power plant with a 60 foot high stack had originally stood at the southeast end of the main finishing building, but was made obsolete with the completion of this addition which consisted of a 2-story brick boiler house measuring 26 by 37 feet and an adjoining engine house 44 by 17 feet. The brick addition was clad on the interior with iron to reduce the risk of fire to the remaining complex. This addition also was known as the Picker House as the picking room was relocated to the second floor from the attic of the main Finishing Building. The engine room was somewhat inconveniently sited, being located as it was at the bottom of Star Mill Hill. In March, 1912, a heavy rainstorm, deluged the town with nearly three inches falling in a short period of time. The run off from the hill poured into the engine room and wheel pit, temporarily halting production and damaging goods in the process of manufacture.
In the fall of 1906, a new 14,940 pound 100 horsepower boiler was installed in the boiler room and an additional two “high power” boilers were placed two years later in July 1908 which necessitated closure of the mill for two week’s time.
Star Mill Weaving and Dressing Building (1863)
The two-story brick and frame pontoon-roofed Weaving and Dressing Building measures 169 by 187 by 36 feet and extends perpendicularly from the west end of the Finishing Building. Constructed to withstand the heavy vibrations caused by the simultaneous operation of numerous power looms, the Weaving and Dressing Building has 24-inch brick walls to the top of the first floor and a frame arched truss roof on second floor. The structure was utilized by both the Star Mill and the Farwell Worsted Mill for weaving (on the first floor) and spinning (on the second), while the Nemasket Woolen Mill similarly used it for weaving and dressing.
Nemasket Woolen Company Dressing Room and Weave Shed Addition (1920)
This addition was constructed as part of the 1920 Nemasket Woolen Mill expansion to connect the earlier Star Mill Weaving and Dressing Building (1863) with the new Weave Shed (1920). The addition was used to expand the operations of the adjoining Weaving and Dressing Building, and was later used for the Walker Company’s receiving department. Under Winthrop-Atkins, it remained used for receiving purposes and as a link between the two portions of the complex.
Nemasket Woolen Company Mill Weave Shed (1920)
This one-story brick modern daylight weave shed measuring 143 by 71 feet was constructed in mid-1920 by the Casper Ranger Construction Company of Holyoke and Boston to house 40 new Crompton & Knowles 82-inch box looms, all electrically-powered, which were to be devoted to the production of plain and staple goods by the Nemasket Woolen Mill. The large steel-sash windows of this building were a concession to its function, as was the clerestory which ran the length of the roof, as large amounts of natural daylight were required by weavers in their work, and particularly for the inspection of their finished product. As late as 1970, the interior of the building was still described as “light and airy”. Later the building housed the manufacturing operations of the Walker Company, and it was here that ice bags, electric heating pads and other items were produced. The building was most recently used for storage by Winthrop-Atkins.
Nemasket Woolen Company Office (1920; moved 1944)
The office building – a one story brick structure measuring 50 by 25 feet - was built in 1920 to replace the earlier office which was housed in a portion of the 1863 mill building. As constructed, with three offices and two washrooms, the office stood on East Main Street midway between the 1863 ell which housed the original Office and Drug Room of the Star Mill and the 1920 Weave Shed. Later, in 1944, the office was moved a short distance uphill and connected to the southeast corner of the Weave Shed which was then occupied by the Walker Company. It housed the personnel department of Winthrop-Atkins.
Star Mill Repair Shop
The two story and attic brick Repair Shop measuring 37 by 20 feet was originally a free-standing structure located to the west of and parallel to the Weaving and Dressing Building. During the ownership of the Walker Company, a portion of its structure was “built into the Walker plant”. The Repair Shop housed the mill’s carpenter and blacksmith shops on first floor, machine shop on second floor and storage in attic.
Star Mill Gas House
The one-story brick Gas House measuring 44 by 29 feet with arched truss roof and concrete floor appears, like the Repair Shop, to have been incorporated into later additions made by the Walker Company. Certainly it was standing in mid-1928 when it was included in the auction of the Nemasket Woolen Company’s real estate. Initially constructed to produce gas with which the mill buildings could be illuminated, the Gas House was made redundant when the Farwell Mill installed a dynamo in the Finishing Building and introduced electric lighting into the complex. Subsequently, the Gas House was put to use as a shipping building, and it was in this building that the woolens produced by the mill were prepared for shipping, either crated or wrapped in water-proof paper and burlap.
Walker Building Additions (mid-20th century)
Following its acquisition of the 1920s portion of the Star Mill complex, the Walker Company made a number of additions including a 68 by 68 foot brick addition on the rear of the original Walker Company building which last housed carton seal and storage for Winthrop-Atkins, a large 80 by 185 addition constructed at a 90 degree angle to the rear of the Walker Company addition mentioned above which was last used by Winthrop-Atkins for a calendar warehouse, and an 80 by 80 addition on the south end of the above-named calendar warehouse.
Illustrations:
This view is historically the most frequently captured of the Star Mill and was reproduced in numerous photographs and picture postcards. The view shows the Gas House on the far left, the two and one-half story Repair Shop at left center, the long low-roofed Weaving and Dressing Building, and the main Finishing Building from across the expanse of the Mill Pond. The 1833 Lower factory dam which impounded the pond’s waters is visible directly in front of the right end of the Finishing Building. Water was drawn into the mill through a flume situated on the west end of the Finishing Building and from there power was transferred throughout the complex through means of wooden (and later steel) shafting and leather belting. Because the water flow proved erratic, it necessitated the use of a governor to regulate the mill’s drive shaft.
Finishing Building seen from the rear, photograph, 1965
The photograph depicts the flat-roofed Nemasket Woolen Company's dye house addition of 1920. Behind it, the pontoon roof of the Star Mill's original dye house (with the brick gable) is visible. Upon the roof of this building, the original mill bell was located in a small cupola. Still further behind is the larger roof of the original Star Mill finishing building.
This view depicts the area formed by the Power Plant, Finishing Building and Weaving and Dressing Building. To the left in front of the chimney is the two-story engine house. In the angle of the walls formed by the engine house and the Finishing Building is the small one-story flat-roofed dynamo room. Just visible on the far right is the Weaving and Dressing Building. The small hipped-roof structure seen to the left of the tree is the housing which covered one of the mill’s hydrants.
This view depicts the interior “courtyard” formed by the “C” shaped-layout of the former Star Mill buildings. The 1886 smokestack rises behind the Engine Room and Boiler House on the far left. In the center is the large bulk of the Finishing Building, while the gambrel-roofed Weaving and Dressing Building in which wool was spun on the second floor and woven on the ground floor is seen on the right. Piles of coal may be noticed at the left middle, and were kept in a “coal pocket” here after 1886. During the regional coal shortage in the winter of 1902-03, the Farwell Mill was forced to stretch its provisions of coal by mixing in sawdust so that it could maintain operations. Because slow business compelled the mill to operate on half-time only during this period, the coal shortage was not as harmful as may have been had the mill been operating at full capacity.
The most conspicuous features of the Nemasket Woolen Company’s 1920 Weave Shed as seen from the south are the large steel-frame windows and the clerestory, both of which were designed to flood the interior of the building with light. Here, mill work was to focus upon the production of staple worsted goods, produced on 40 new 82-inch box looms which were to be electrically-powered. These looms, like the mill’s other looms, were supplied by Crompton & Knowles, a leading manufacturer of high quality mill machinery. On the left is the Dressing Room and Weave Shed addition which also was constructed in 1920 to connect the Weaving and Dressing Building with the new Weave Shed.
Sources:
Brockton Times [Brockton, Massachusetts]
Columbian Courier [New Bedford, Massachusetts]
Emery, Stephen Hopkins. History of Taunton, Massachusetts, From Its Settlement to the Present Time. Syracuse: D. Mason & Co., Publishers, 1893.
The Entire Holdings, Real Estate, Machinery, Equipment of the Nemasket Worsted Co. at Middleboro, Mass. Auction catalog. Boston: Samuel T. Freedman & Co., Auctioneers, June 28, 1928.
“Insurance Maps of Middleboro Plymouth County Massachusetts”. New York: Sanborn Map Company, March, 1906. Sheet 15.
“Insurance Maps of Middleboro Plymouth County Massachusetts”. New York: Sanborn Map Company, January, 1912. Sheet 18.
Maddigan, Michael J. Recollecting Nemasket, Middleboro Gazette, August 11, 2005
--------------------. "Thomas Pratt's 'Start-up Technology' of 1803", Recollecting Nemasket, Middleboro Gazette, February 21, 2008.
--------------------. "Solomon K. Eaton and the Star Mill", Recollecting Nemasket, Middleboro Gazette, January 10, 2008.
--------------------. "Cotton manufacturing at the Lower Factory", Recollecting Nemasket, Middleboro Gazette
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Old Colony Memorial [Plymouth, Massachusetts]
On the Record. Winthrop-Atkins Company, Inc. newsletter. 2:3-4. March-April, 1966.
Plymouth County Registry of Deeds
Pratt, Rose and Ernest S., "The Old Star Millas I Remember It", Middleborough Antiquarian, 5:1. January, 1963, pp. 6, 7.
Romaine, Mertie. History of the Town of Middleboro, Massachusetts. Volume II. Middleborough: Town of Middleborough, 1969.
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